Case Study

Restoring Structural Integrity for Nationwide Leader in Fleet Cleaning Services

CLIENT OVERVIEW

A nationwide fleet cleaning provider operating facilities that accommodate full 18-wheelers, with the Portland, OR location delivering around-the-clock service for commercial trucking companies.

THE CHALLENGE

During a routine facility review, significant corrosion was discovered in the structural members of their Portland facility. The rust could have reduced the load capacity of the building, presenting a potential safety concern.

Key challenges included:

Speed of response – deteriorating steel required immediate stabilization.
Complex coordination – multiple specialists (structural engineers, fabricators, installers) had to be aligned.
Permitting hurdles – Portland’s rigorous approval process required expert navigation to maximize efficiency.
Downtime management – a necessary shutdown required an optimized schedule, strategically incorporating additional upgrades to maximize value.

THE SOLUTION

T&M Design was brought in to lead engineering oversight and construction management, ensuring the project moved quickly and safely.

Step 1: Immediate Stabilization

Installed shoring to support the roof and prevent further risk.

Step 2: Assembling the Right Team

Engaged Twin Peak’s Construction licensed structural engineers to design replacement structural members.
Coordinated with Swan Island Sheet Metal to produce and install new I-beams.

Step 3: Navigating Permitting

Managed drawings, documentation, and approvals through Portland’s permitting system, reducing potential holdups.

Step 4: Maximizing Downtime Efficiency

While structural replacements were underway, T&M recommended bundling additional improvements to avoid future disruptions:
- Interior structural replacement – five major members, wall and ceiling panels replaced with stainless steel designed for water-heavy environments.
- Exterior upgrades – asphalt and concrete replaced to improve truck turn radius and withstand heavy vehicle loads.
- Site drainage improvements – re-graded the lot to eliminate pooling and route water into a proper drainage system.

THE RESULTS

Structural Integrity Restored: Replaced rusting members with stainless steel, extending facility lifespan and reducing long-term maintenance risk.
Operational Reliability: Completed the project in two months of scheduled downtime.
Optimized Site Performance: Exterior improvements enhanced truck flow and prevented costly pavement damage.
Client Confidence: the commercial truck washing facility now operates with a more resilient facility that will serve for decades to come.

KEY TAKEAWAYS

This project demonstrates how T&M Design’s Dedicated Expertise, Embedded Support, and Eye for Impact deliver results that go beyond solving immediate problems. By combining structural restoration with site enhancements, we helped this commercial truck wash avoid costly future disruptions and extend the lifecycle of a critical facility.

Ready to extend the life of your facility while maximizing downtime efficiency? Schedule a free consultation for clarity and confidence on your next project.